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MANUFACTURING

 

 

Our Manufacturing site ( NUGALE Pharmaceutical Inc. ) under the same site license as

ELITE PHRMACAPS Inc.,  with cutting-edge technologies, is one of the most advanced manufacturing site

throughout NORTH  AMERICA.

 

aboutus

Our superior technology includes GC, HPLC, GC-MS, ICP-OES, and UV/VIS TLC Fingerprint Technology. Not only do we pride ourselves by offering this superior technology to our customers we are committed to continuing updating all of our technologies on an on-going basis. The industry is continuingly changing and we pride ourselves as being the forerunners in technological advancements.

Technology Fact:

What separates Elite Pharmacapsfrom the competition?

Our Level III HEPA Filtration System which removes 99.9% of particle powder in the manufacturing facility.

Laboratory Services

services

As a Health Canada licensed manufacturer we are proud to uphold high standards for the manufacturing of OTC and pharmaceutical products. This is especially true in the Nugale laboratories where our highly skilled team of chemists and bio-chemists utilize current USP and AOCS methodologies together with the latest technologies and equipment.

All laboratory testing equipment follows our User Requirement Specifications (URS) to ensure that all IQ, OQ, and PQ standards have been met prior to use.

Our advanced quality control testing includes:

Gas Chromatography
High Performance Liquid Chromatography
Gas Chromatography – Mass Spectrometry
Inductively Coupled Plasma – Optical Emission Spectrometry
Ultra Violet/Visible Spectroscopy
Thin Layer Chromatography Fingerprint Analysis

 

Quality Control

Quality Control

At Elite Pharmacaps, we take great pride in maintaining strict quality controls in all stages of the production chain to remain in accordance with industry requirements. We ensure all raw materials are subjected to comprehensive testing prior to approval for use in our facility. Our educated staff adhere to the latest USP and AOCS methodologies and all finished products are subjected to rigorous testing prior to their release.

Our advanced quality control testing includes:

Gas Chromatography
High Performance Liquid Chromatography
Gas Chromatography – Mass Spectrometry
Inductively Coupled Plasma – Optical Emission Spectrometry
Ultra Violet/Visible Spectroscopy
Thin Layer Chromatography Fingerprint Analysis

Bottling and Packaging

Elite Pharmacaps houses two fully automated bottling and packaging lines within our Level III HEPA Filtered manufacturing facility. This environmental consistence ensures quality and care throughout the production of your capsule, powder, or liquid formula until your product is sealed and ready to ship.

Our packaging line allows us to label upwards of 50,000 square, oblong, or standard round bottles every day and can accommodate bottles sizes from 15 ml to 1 kg. We ensure precise label application with lot numbers and expiration dates printed clearly.

Heat induction seals provide tamper-evident security and if required, an additional heat shrink tunnel is available to provide a full tamper-evident body sleeve or to package multiple bottles.

Cosmeceutical Softgel Manufacturing

Cosmeceutical

In addition to oral softgel manufacturing we also specialize in cosmeceutical softgels designed for topical single application. Growing in popularity for their convenience and ability to conserve environmentally sensitive materials, our twist-off capsules are comparable to the finest cosmeceutical softgels on the market.

Our expert formulation team are highly skilled at recreating existing products and are able to formulate new products quickly and accurately. Popular twist-off capsule products include:

  • Anti-aging creams
  • Aloe Vera creams
  • Whitening and/or lifting creams
  • Foundation and concealer creams

With a variety of capsule shapes, sizes, and a full spectrum of colours and finishes to choose from we are able to manufacture an unique product for your specific market. We ensure a finished product that meets your requirements and exceeds your expectations.

 

2 Piece Hardshell Encapsulation

hardshell

With the latest in hardshell manufacturing equipment, including 2 high-speed machines and a semi-automatic machine, Elite Pharmacaps has the ability to produce upwards of 2 million hardshell capsules a day in standard gelatin or vegetable gelatin formats.

Our high-precision milling and blending procedures and expertly calibrated machines allow us to ensure an exact consistency and precise fill rate throughout production. Whether you require a size 0, 00, or 00E hardshell, Elite Pharmacaps has the technologies and professionals to create a finished product to your exact specifications and prepare it for finished packaging or bulk production shipment.

We are also able to manufacture your finished product excipient free!!!!

Powder Blending

Powder Blending

Using a stainless steel 3-D blender designed for pharmaceutical manufacturing Elite Pharmacaps to produce a nutritional product of the finest quality. Through dual-action rotation the rounded drum of our power blender ensures a thoroughly even consistency. With a drum capacity much larger than a standard “V” blender, our power blender also allows for increased batch production.

With the addition of our screening and milling processes, we are able to produce a finished product as small as a 400 mesh size